Three-Stage Vacuum Glue Filling Machine

Organic silicon has strong adaptability and durability, can withstand extreme temperatures, mechanical strains, and irritating chemicals, providing reliable adhesion, sealing, and thermal stability. As a special electronic encapsulating material, silicon gel is the preferred material for encapsulating IGBT modules because it not only has the unique weather resistance and aging resistance, excellent high/low temperature resistance, good hydrophobicity and electrical insulation properties of silicone encapsulating adhesive, but also has the advantages of low internal stress, good impact resistance and strong adhesion.

Applicable glue: two-component mixing materials such as epoxy resin, polyurethane, silicon gel, thermal conductive silica gel, and organic encapsulating silica gel.

Application areas: automotive electronics, IGBT modules, capacitors, new energy motors, high-voltage packages, ignition coils, electromagnetic coils, motor stators, sensors, etc

Product Characteristics

01

1. Pre-vacuum, vacuum gluing, vacuum holding pressure three online independent vacuum chamber.

2. the whole process of negative pressure environment for glue supply and injection, reduce the product vacuum waiting time, improve the efficiency of production capacity.

3. Bottom lifting three-axis operation module, to realize the point to point, straight line, shaped, arc interpolation and other graphic trajectory gluing.

4. Independently developed software system, realize two-component glue instant proportioning, instant mixing, instant filling operation.

5. System supports all kinds of communication, MES system data acquisition, easy to learn and understand.

6. Can store 100 groups of process program files, without reprogramming.

7. The size of the amount of glue, glue speed, glue time, stop time can be parameterized.

8. A ready to use material preparation system according to the characteristics of the glue, can be configured with gear pumps, screw pumps, plunger pumps, diaphragm pumps for material supply.

9. Glue barrel is made of SUS304 stainless steel, corrosion-resistant. Double barrel design, sealed preservation, not easy to deteriorate, capacity 10L, 20L, 45L, 60L optional.

10. The barrel is equipped with constant temperature heating, motor stirring, vacuum defoaming, liquid level sensor, pipeline pressure monitoring and other functions, with abnormal alarm and interface prompts.

11. Vacuum chamber adopts automatic lifting door or manual switching door, equipped with safety grating, safe and reliable use.

12. Vacuum chamber is equipped with vacuum pump of famous brand, suction flow 100-300m³/h.

13. Vacuum sensor can be adjusted arbitrarily, the vacuum pump stops working automatically after the vacuum reaches the upper limit value.

14. Front and rear connecting table rail-type transportation, to realize fully automatic assembly line type operation.


Specification

02

Equipment Name Three-Stage Vacuum Glue Filling Machine
Equipment Model VPS641+MF4545
Internal three-axis X=500*Y=400*Z=100mm
Vacuum Pressure 2mbar
Vacuum System 100-300m³/h
Proportional Accuracy ≤±3%
Gluing Precision ≤±3%
Gluing Speed 3-10g/s
Material Preparation Systems MFS4545(Agent A 45L+Agent B 45L)
Operating Power AC380V、50Hz、12.5KW
Working Air Source 0.5-0.7MPa
Overall Dimensions VPS431:L3560*W1025*H1750mm
MFS4545:L700*W1350*H1500mm
Equipment Weight Approx. 1150KG+280KG
Industry Applications

03

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